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Underwater pipeline leaks monitoring system for Tanzania International Petroleum Reserves Limited (Tiper)



1. General information about the project

  • Project name: Tiper -18 AGO underwater pipeline leaks monitoring system

  • Location: industrial zone Kimboni, Dar-Es-Salam, Tanzania

  • Customer: Tanzania International Petroleum Reserves Limited (Tiper)

  • Type of project: the first one of a kind for the company 'Zhongon' in the field of monitoring of underwater pipelines leaks

  • Pipeline characteristics: a new underwater pipeline with a diameter of 18 inches, the total length is 1940 m (underwater part - 1100 m).

  • The transported environment: Ago (atmospheric gas).

  • Connects the Kurasini oil terminal with the Tiper plant.


2. The goals of the project

  • Main functions:

    Real time monitoring with high accuracy of localization.

    Minimization of false works and operational response to prevent environmental and economic losses.

  • Technical requirements:

    Equipment with a cathode protection system and a leak monitoring system (designed by Zhongon).

    High reliability for work in difficult underwater conditions.


3. The architecture of the system

  • Monitoring structure:

    1 Central Station (Tiper dispatch) + 2 local data collection modules (Koj and Tiper).

    Data is transmitted on a local network with time synchronization through GPS.

  • Key equipment: Siemens controllers, NI data collection modules, Rosemount pressure sensors, ultrasonic flow meters (provided by the Customer), Dell working stations.

  • Software: data collection and software for localization (development of Tianjin Jingyi Jingce).


4. Innovation and difficulties

  • Technological solutions:

    The combination of the method of negative pressure and the method of balance balance sheet to increase accuracy.

    Integration with SCADA data.

  • Features of the underwater environment:

    The complexity of maintenance, protection against damage by anchors, the influence of marine conditions (waves, currents).

    High requirements for data synchronization and system reliability.


5. Expected results

  • Accurate detection of leaks: rapid detection and localization.

  • Intuitive interface: visualization of the state of the pipeline.

  • Economic and environmental safety: reducing the risks for the environment and uninterrupted work.


6. The value of the project

  • Technologies export: demonstration of SUPCON advanced solutions in the field of industrial monitoring.

  • Potential for other regions: applicability in developing countries with sea booty (Africa, Southeast Asia).


7. Compliance with the strategy of the company

  • Vision: to become a world leader in industrial AI for sustainable development.

  • Mission: 'We make industry smarter, and customers are more successful.'

  • Values: a client orientation, innovation, reliability and initiative.

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