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Compressors control system (T9100)

T9100 compressors control system
System description:
T9100 is a specialized compressor management system developed by SUPCON based on TCS-900 security systems. Designed to manage and protect centrifugal and axial compressors at the enterprises of the petrochemical and chemical industry.
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  • T9100

Key features

1.  Scope:

• petrochemical production

• Chemical enterprises

• Explosive zones (classification by ATEX)

2.  Supported types of compressors:

• centrifugal

• axial

3.  Types of drives:

• steam turbines

• Gas turbines

• electric motors

Technical advantages:

• compliance with international security standards

• Integration with emergency protection systems (ESD)

• Support SIL 2/SIL 3 (according to IEC 61508/61511)

• Built -in antimyal protection algorithms

Functionality:

✓ continuous monitoring of critical parameters

✓ multi -level protection system

✓ Optimization of energy consumption

✓ Remote control support

Notes:

• All components of the system are certified to work in explosive media

• Integration with existing automation systems is possible

• Detailed technical characteristics are provided on request

The T9100 system provides reliable and safe operation of compressor equipment!


The advantage of the product

Technical characteristics of the T9100 compressors control system

1. High reliability

• Triple reserved fault -resistant (TMR) architecture was applied

• Mechanisms are implemented:

• Five -fold voting for increased safety

• high accessibility of the system

• Full compliance with the requirements:

• industrial safety

• continuity of the production process

2. Advanced management technologies

• Unique algorithms have been developed:

• accurate determination of the border of pumping

• multi -level equipment protection

• Coordination of control contours

• Decoration of mutual investment parameters

• Support for complex configurations:

• sequential/parallel connection of units

• hybrid control schemes

3. Integration opportunities

• Full compatibility with SUPCON systems:

• DCS (distributed control systems)

• SIS (security systems)

• Advantages of integration:

• Simplification of project management

• increasing efficiency by 30-40%

• Reducing operating costs

• A guarantee of the quality of technological processes

Additional advantages:

• operating time for refusal> 150,000 hours

• Compliance IEC 61508 (SIL3)

• Support Industry 4.0

• Cascading control

The T9100 system provides maximum safety when working with compressor equipment!


Product operating manual

1. Management interface

• Check out the location of the elements on the panel:

• touch display (10.4 ')

• Emergency buttons

• Indicator lamps

• Connection ports

• Use an intuitive graphic interface for:

• Settings of working parameters

• Protection configurations

• Diagnostics of the system

2. System programming

Available modes:

• Basic (pre -installed templates)

• extended (manual setting):

• Functional blocks (FBD)

• Stage diagrams (LD)

• Text entry (ST)

3. Monitoring of the condition

Color indication:

• Blue: Settings mode

• Green: normal work

• Yellow: Warning

• Red: emergency state

• White: Service operations

4. Integration opportunities

Supported protocols:

• OPC UA (TSN)

• Profinet IRT

• Ethernet/IP

• Modbus tcp

The advantages of the system:

✓ Setting time is reduced by 60% thanks to the AI ​​assistant

✓ 100% compatibility with the equipment of leading manufacturers

✓ Digital Twin support

✓ Update without stopping production

To activate advanced functions, contact a service engineer.


Video about the product



The main technical indicators

Parameter

Meaning

The number of input and output points (I/O)

2048 points

The number of input-output modules

78 pairs

The main cabinet

1 pc.

Expansion cabinets

7 pcs.

Number of cards in each closet

20 pcs.

The maximum extension distance

10 km


Additional information

  • The article of the document: 00702025

  • Specifications code: 40070.2025-036

  • Version: 2025-0

Notes:

  • The system supports scalable architecture with the possibility of expanding up to 10 km.

  • The configuration includes 1 main cabinet and 7 additional, which provides flexibility in industrial applications.

  • 78 pairs of modules I/O allow you to connect a wide range of sensors and executive mechanisms.

  • This table is the key parameters of the system translated into Russian while maintaining technical accuracy.


Types of product use

Successful implementation experience:

1. The scale of application:

• more than 100 compressor installations

• Key industries:

® Petrochemical industry

® Carbonchy production

Ft natural gas processing

2. The results achieved:

• Increasing operation safety by 40%

• Reducing energy consumption to 25%

• Complete control automation

• Record savings:

® over 20 million yuan in separate projects

3. Technological advantages:

• Integration of systems:

® optimization (SUPCS)

° security (T9100)

• Support for all types of compressors:

® centrifugal

® piston

® screw

Examples of successful projects:

✓ Ethylene processing plant (4 million tons/year)

✓ Synthetic ammonia production

✓ Compressor stations of the main gas pipelines

Key performance indicators:

• Uninterrupted work:> 99.5%

• Parameter control accuracy: ± 0.1%

• Aviation reaction time: <50 ms

SUPCCS+T9100 is a proven solution for modern industrial enterprises!


Frequent questions
  • 1. Settings of system parameters
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    形状 Creed with Sketch.
    • Turn on the food and open the main menu
    • Select the section 'Management Options '
    • Enter values ​​according to the technological requirements:
    • Partoles protection settings
    • Vibration limits
    • The boundaries of working parameters
    • Available configuration methods:
    ✓ Graphic interface
    ✓ software templates
    ✓ manual input
  • 2. Integration with equipment
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    • Supported interfaces:
    • Profibus DP (up to 12 Mbps)
    • Ethernet/IP
    • Modbus tcp
    • connection algorithm:
    1) Check the compatibility of the interfaces
    2) Configure communication parameters:
    ® metabolism speed
    ® network topology
    ® addressing
    3) Perform a test exchange of data
  • 3. Diagnosis of malfunctions
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    形状 Creed with Sketch.
    • Indication system:
    • Red: emergency state
    • Yellow: Warning
    • Blue: Service mode
    • Green: normal work
    • Procedure:
    1) fix the error code
    2) Check:
    ® Cable integrity
    ® network parameters
    ® terminals of the terminals
    3) if necessary, make a discharge
  • 4. Maintenance
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    • Regulatory work:
    • Daily: visual inspection
    • weekly: cleaning from pollution
    • Monthly: Connection check
    • quarterly: update by
    • Peculiarities:
    ✓ Use only original components
    ✓ Save backup configurations
    ✓ Carry the sensors
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