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OMC Distributed Control System

OMC system is a high -delivery Webfield Management System
System description:
OMC is a large-scale high-tech control system from the SUPCON Webfield series, designed for integrated automation of industrial enterprises.
 
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  • OMC

Key features

1.  Reliability and safety:

• architecture designed in accordance with the principles of failure tolerance

• Full redundant of critical components:

® Power supply module

® Communications

® Controllers

2.  Continuity of work:

• Automatic switch to backup modules

• Machine will not shut down when there is a module frailer

• Support for hot replacement of components

3.  Industrial advantages:

• Compliance with international security standards

• Possibility of integration with ERP/MS systems

• Support for digital technologies Industry 4.0

Areas of application:

✓ Oil and gas industry

✓ Chemical industry

✓ Energy industry

✓ Metallurgical enterprises

✓ Pharmaceutical industry

The OMC system provides uninterrupted management of the critically important technological processes of the enterprise!


The advantage of the product

Technical characteristics of the OMC system (translation into Russian)

1. Security

• compliance with international standards of industrial safety and noise immunity

• Full reservation of critical components:

• Power Modules

• Controllers

• I/O modules

• Communications

• Security functions of the I/O modules:

• Built -in refusal diagnostics

• Online configuration loading

• The possibility of changes in real time

• Protection of the controller network:

• Analysis of protocols

• Authentication of devices

2. Ease of operation

• Standardized 19-inch Cabinet:

• Modular architecture

• Unified components

• Adapte to different conditions

• Optimized cabinet design:

• bilateral vertical layout

• Equipment placement flexibility

• Ease of maintenance

3. Reliability

• Multi-level protection against external influences:

• EMC class I compliance

• CE Certificate

• Resistance to G3 conditions (strong pollution)

• Diagnostic functions:

• Self-diagnosed modules

• Hot replacement of components

• Localization of malfunctions to the level of channels I/O

4. Real time

• Quick logical management:

• Minimum scanning cycle 20 ms

• Sequence of Events (SOE):

• 0.5 ms accuracy

5. Integration

• Compatibility with systems:

• TCS-900

• JX-300XP

• A single operator interface:

• Simultaneous access to DCS and SIS data

• Simplification of information processing

6. Openness

• Support for interfaces:

• Field tires (FF, Profibus)

• Industrial Ethernet (Profinet, Ethernet/IP)

• outdated analog signals

• Standard protocols:

• Modbus

• HART

• OPC UA

Additional characteristics (from the image):

• Processor: Cortex-A8 (800 MHz)

• Memory: 8 MB programs

• Communications: 2 × Ethernet, RS-485

• Max. I / O: 8192 discrete / 4096 analogue

• Diagnostics: at the channel level

• Support for hot replacement: yes

The OMC system provides a comprehensive solution for the automation of industrial enterprises!


Video about the product



Product operating manual

1. Preparation for work

• Verification of environmental conditions:

✓ Provide free space 1m around the equipment

✓ Maintain the temperature in the range of 10-40 ° C

✓ Check the ventilation of the room

• Power supply and safety:

✓ Connect a stabilized power source (220v ± 5%)

✓ Use antistatic bracelet

✓ Check the operability of the emergency stop button

2. Step-by-step operating instructions

• Launch procedure:

1) Press and hold the power button for 3 seconds

2) Select the mode of operation ( 'Standard'/ 'Energy-saving ')

3) wait for a constant green indicator

4) Download the material

• Work monitoring:

✓ Control the pressure and temperature parameters on a 7-inch touch screen

✓ In case of malfunctions, an error code (for example, E01 - overheating) is automatically displayed)

3. Security and maintenance measures

• Acts in emergency situations:

✓ Immediately press the red emergency button

✓ To eliminate malfunctions, use 'Guide to quickly eliminate malfunctions '

• Regulatory service:

✓ Daily: clean the air filter

✓ Monthly: grease the guides (use lubric lubricant #2)

✓ Quarterly: perform calibration sensors

Additional recommendations:

• Always use original spare parts

• In case of malfunctions that are not described in the manual, contact the service center

• regularly check the condition of cables and connections

This instruction provides safe and efficient operation of equipment!

OMC DCS.pdf


Technical characteristics table (translation into Russian)

Category

Subcategory

Parameters

Working environment

Operating temperature

from -20 ° C to +70 ° C


Storage temperature

from -40 ° C to +85 ° C


Working humidity

10% -90% RH (without condensation)


Storage humidity

5% -95% RH (without condensation)


Atmospheric pressure

62-108 kPa

Nutrition

Controller power

220 V ± 10%, 50 Hz ± 5%


Nutrition of operator nodes

220 V ± 10%, 50 Hz ± 5%

Grounding resistance

Standard conditions

≤4 Ohm


Special conditions

≤1 Ohm

Input-output modules

Defended Defend/Moisture

IP30

Sustain resistance

EMS

Level 3


Notes:

1. All values comply with international industrial standards

2. Factical parameters may differ slightly depending on the configuration

3. For work in extreme conditions, additional protection is recommended

Key features:

  • Wide operation temperature range

  • Resistance to difficult climatic conditions

  • Compliance with the requirements of electromagnetic compatibility

  • Reliable work for voltage fluctuations

This table is the official technical characteristics of equipment translated into Russian while preserving the exact technical terms and units of measurement.


Types of product use

The use of the OMC system in various industries

1. Petrochemical industry

• Control of the full technological cycle:

• Oil processing

• Complex installations of aromatic hydrocarbons

• Key functions:

• Temperature and pressure monitoring and control

• Communication between installations and protective locks (SIS)

• Compliance with API, IEC standards

• Advantages:

✔ Work in extreme conditions (high temperatures/pressure)

✔ Reduce operating risks

✔ Ensuring production continuity

2. Energy and energy consumption management

• Main application:

• Coordination of boilers and turbines at TPP

• VIE integration (solar/wind power plants)

• Technological features:

• Integration with SCADA via OPC UA

• Real time load optimization

• CO2 emissions monitoring

• Advantages:

✔ Increasing generation stability

✔ compliance with environmental norms

✔ Adaptation to the modernization of equipment

3. Metallurgy and continuous processes

• Typical solutions:

• Control of domain and converter furnaces

• Non-ferrous metal processing

• Key opportunities:

• accurate regulation of oxygen and temperature

• Forecast Big Data -based maintenance

• EMI resistance in aggressive environments

• Results:

➔ Downtime decrease by 30%

➔ Optimization of repair costs

4. Pharmaceuticals and subtle chemical synthesis

• compliance with the requirements:

• GMP/FDA

• 21 CFR Part 11

• Application:

• Enzymation and crystallization

• packaging lines

• Functionality:

• Electronic parties (EBR)

• Automatic tuning PID (± 0.5%)

• Validation CIP/SIP

• Advantages:

✔ Product quality guarantee

✔ reduction of cross -pollution

5. Ecology and water resource management

• Decisions:

• Treatment facilities (AO, MBR)

• Denitrification of smoke gases

• Technologies:

• Intellectual dosing of reagents

• Optimization of aeration

• Cloud reporting

• Efficiency:

➔ Energy saving up to 20%

➔ compliance with environmental standards

Universal advantages OMC:

✓ Support Industry 4.0

✓ Integration with ERP/Mes

✓ Service life> 15 years

✓ Global certification

The OMC system is a complex platform for the digital transformation of industrial enterprises!



Frequent questions
  • 1. Is the connection with third -party equipment maintained?
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    Yes. The device is compatible with the main industrial protocols:
    • Modbus/TCP
    • Profinet
    • OPC UA
    For integration with PLC and devices, use a configuration tool.
  • 2. Is it possible to switch the interface language?
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    Available:
    • Chinese
    • English
    Language change: System settings → Language → Reloading
    Note: some versions support Russian/Spanish (a corresponding language package is required).
  • 3. How to quickly decipher the error code?
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    Options:
    1) User manual, section 'Error codes '
    2) Scan the QR code on the case → Knowledge base → Enter the code
    3)On the touch screen: Diagnostics → History of accidents → Recommendations
  • 4. Does industrial safety standards meet?
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    Certificates:
    • IEC 61508 (SIL2)
    • CE
    • ISO 13849
    To receive: Request 'Declaration of conformity ' for the support service.
  • 5. What are the service terms?
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    • Technical support: 24/7
    • Remote diagnostics: ≤2 hours
    • Departure of a specialist: ≤48 hours (China)
    Contacts:
    • Web portal: section 'Service applications '
    • Tel.: +86-571-8885188 (Dob. Service)
    For foreign customers: contact local distributors.
    Additionally:
    ✓ All specifications can be changed without notice
    ✓ It is recommended to use the original
    ✓ Actual versions of documents are available on the official website
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