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Safety instrument (TCS-900)

TCS -900 is a security system independently developed by SUPCON for use in continuous technological processes. The system covers such areas of application as:
• ESD (emergency shutdown)
• BMS (burner control system)
• F&G (fire and gas detection system)
• CCS (compressors control system)
• GDS (hazardous gas detection system)

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Model:
TCS-900

Key features

TCS-900 combines two most important concepts:

1. Functional safety

2. Information security

The system is a modern large -scale solution with:

• high availability

• increased safety

Compliance with standards

The product corresponds to:

• SIL3 requirements IEC 61508 and IEC 61511

• can integrate with safety valves and instruments for creating SIL3 safety safety

• meets the requirements of API670 and API612

Areas of application

TCS-900 provides:

• Reliable management

• Safe protection

For specialized areas, including:

• Compressors

• steam turbines

Advantages for compressor equipment

Thanks to many years of experience, SUPCON in compressors management, TCS-900 suggests:

• Professional management algorithms

• High -performance solutions for the energy -optimization of compressors

• creation of safe and economically effective value for users

Note: TCS -900 is a comprehensive solution for industrial safety, combining advanced technologies with solutions proven in practice.

The advantage of the product

TCS-900: Key safety characteristics

1. High reliability

The TCS-900 is a specialized solution developed to ensure the safety of critical processes at the continuous cycle enterprises. The system meets all international IEC standards and is able to work reliably even in strict operating conditions. TCS-900 passed strict tests and received a SIL3 certificate from Tüv Rheinland, confirming its highest reliability.

2. Three -module reserved architecture (TMR)

The system uses triple modular redundancy (TMR) at all levels - from the input modules to the controller and output circuits. Each module includes three independent data transfer channels with galvanic interchange. Controllers simultaneously process the input signals, perform calculations and form the weekend commands. In case of refusal, the system ** for nanoseconds switches to the backup channel without the need to transition to a reserve controller.

3. The five -level voting mechanism

The TCS-900 has implemented a five-level voting system that provides uninterrupted and unmistakable operation of the technological process. Thanks to the maximum separation and insulation of failures, the system effectively prevents false works. A single refusal does not lead to a decrease in functionality-the TCS-900 continues to work in a triple reservated mode without any breaks.

Advantages:

✔ resistance to failure - continues to work even if one or two channels are damaged

✔ Instant switch - recovery for nanoseconds

✔ Protection against false works - an intellectual voting mechanism

✔ Continuity of the process-no downtime due to single failures

TCS-900 is a reliable protection for your production!

Product operating manual

TCS-900 system control

Determine the location of the elements on the control panel - an intuitive interface allows you to easily configure the parameters.

Flexible programming opportunities:

• Support for various programming methods

• the ability to choose the optimal method depending on the tasks

Visual work control:

• LED status indicators in real time display:

✓ normal work

✓ warnings

✓ emergency situations

• allows you to quickly respond to deviations

Advantages of integration:

• Powerful system scalability

• Compatibility with various equipment

• Simple connection to existing industrial networks

• Adaptation to various production scenarios

Key features:

✔ Simplicity of interface development

✔ Configuration flexibility

✔ Visual process visualization

✔ wide integration capabilities

The TCS-900 system combines the convenience of management with professional functions for effective work!

Video about the product

Table 1-2 Technical characteristics of the TCS-900 system

Indicator	Meaning
The number of controllers in the project	1
The scale of a separate controller station	See the operating manual for the relevant controllers
The number of user programs	Maximum 256 programs
The number of variables in one program	No more than 256
Safe interstial communication scale	Support for communication between 16 safe controllers. One host station can receive a maximum of 4 transmitting stations. Configuration restrictions see the Network Communication Module Manual
Data types and the size of a safe inter -position communication unit	Reception: supports 1024 × 4 variables of type Bool and 120 × 4 type int Transfer: supports 1024 variables of type Bool and 120 of type int
The period of transmission of safe inter -stational communication	It is adjusted: 500MS, 1C, 2C (note: the established transfer period should be ≥ 2 × max [the control period of the transmitting station, the control period of the host station]))
The minimum period of conventional inter -stational communication	Set up: 100MS, 200MS, 500MS, 1C
The scale of the usual inter -stational communication	Maximum 4 receiving stations: at unicast - 1 station for 100ms, 2 stations (the same data) for 200MS, 4 stations (the same data) for 500MS and 1C; With multicast there are no restrictions on the transmission
Data types and the size of the unit interpersonal connection	Reception: supports 1024 variables of type Bool and 120 MIX type Transfer: supports 1024 variables of type Bool and 120 MIX type
Modbus tcp/rtu driver	See the guide to network communication modules
The speed of the sequential port	2400BPS, 4800BPS, 19200BPS, 38400BPS, 57600BPS, 115200BPS
The number of cyclically saved events at the station	Maximum 10,000 records (the last 1000 persist when the power is turned off)
SOE cyclic records to the station	SCU9010: Maximum 2000 records (the last 4000 persist) SCU9020: Maximum 6000 entries (the last 4000 are saved)
Resolution of the sequence of events soe	Hardware (di): 1ms Software points (do/variables of memory/operating variables/synchronous variables): 1 control cycle

Notes:

1. All technical characteristics comply with international security standards

2. To obtain relevant information, it is recommended to refer to the latest version of technical documentation

3. Real indicators may vary slightly depending on the configuration of the system

This table is an exhaustive technical description of the capabilities of the TCS-900 system for professional use in industrial management systems.

Types of product use

Oil and gas industry

• Features of application: In the processes of extraction, transportation and processing of oil and gas, safety is of critical importance. The TCS-900 system provides highly reliable and safe management, guaranteeing stability and protection of production processes.

• Specific applications: automated deposits management, monitoring and protection of pipelines, control of critical processes at the refineries.

• Cases: on a number of large oil and gas projects, the TCS-900 is successfully used for automation and safety, ensuring effective and uninterrupted operation.

Chemical industry

• Features of application: chemical production is associated with hazardous substances and complex technologies, imposing increased requirements for security systems. TCS-900 meets these requirements due to high reliability.

• specific applications: emergency stop systems (ESD), fire and gas detection (FGS), burner control (BMS).

• Cases: at large chemical enterprises, the TCS-900 ensures the safety of key processes, minimizing risks.

Energy

• Features of application: energy generation requires reliable control systems for equipment safety and stable supplies. TCS-900 offers effective solutions for this sector.

• Specific applications: control of steam turbines, boilers, wind farm systems.

• Cases: TCS-900 power plants controls turbines, increasing the efficiency and safety of generation.

Metallurgy

• Features of application: extreme conditions (high temperatures/pressure) in metallurgy require especially reliable protection systems. TCS-900 ensures the safety of equipment and processes.

• Specific applications: control of compressor installations, domain furnaces.

• Cases: in metallurgical projects, the system protects compressors, preventing accidents and downtime.

Pharmaceuticals

• Features of application: pharmaceutical production needs accurate control and strict observance of standards. TCS-900 provides accuracy and security of processes.

• Specific applications: control of critical processes, emergency stop systems.

• Cases: at pharmaceutical enterprises, the TCS-900 guarantees compliance with the standards and uninterrupted production.

Advantages of TCS-900 for all industries:

✔ Compliance with international standards (IEC 61508, IEC 61511, API)

✔ Triple reservation (TMR) for maximum failure tolerance

✔ Adaptability to difficult industrial conditions

✔ proven effectiveness in real projects

TCS-900 is a universal solution for the security and automation of your enterprise!